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小松推土机D41E-6、D41P-6 操作维护手手册、工厂手册(工厂规程)英文版/Operation & Maintenance Manual And Shop Manual For Komatsu Bulldozer 1D41E-6、D41P-6

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小松推土机D41E-6、D41P-6 操作维护手手册、工厂手册(工厂规程)英文版分为两个Pdf文件,其中一个为操作维护手手册pdf,另一个为工厂手册(工厂规程)。前者共计202页,后者共计677页。是毕业论文引用参考的绝佳资料!也是机械、机电、机液专业的绝好指导!




操作维修手册目录:
  COVER

  1.FOREWORD

  2.SAFETYINFORMATION

  3.INTRODUCTION

  4.LOCATIONOFPLATES,TABLETOENTERSERIALNO.ANDDISTRIBUTOR

  5.CONTENTS

  SAFETY

  6.GENERALPRECAUTIONS

  7.PRECAUTIONSDURINGOPERATION

  7.1BEFORESTARTINGENGINE

  7.2AFTERSTARTINGENGINE

  7.3TRANSPORTATION

  7.4BATTERY

  7.5TOWING

  8.PRECAUTIONSFORMAINTENANCE

  8.1BEFORECARRYINGOUTMAINTENANCE

  8.2DURINGMAINTENANCE

  9.POSITIONFORATTACHINGSAFETYLABELS

  9.1POSITIONFORATTACHINGSAFETYLABELS

  OPERATION

  10.GENERALVIEW

  10.1GENERALVIEWOFMACHINE

  10.2GENERALVIEWOFCONTROLSANDGAUGES

  11.EXPLANATIONOFCOMPONENTS

  11.1FRONTPANEL(METERS,LAMPS,SWITCHES)

  11.2SWITCHES

  11.3CONTROLLEVERS,PEDALS

  11.4FUSEBOX

  11.5GREASEPUMPHOLDER(IFEQUIPPED)

  11.6DOOR-OPENLOCK(MACHINESEQUIPPEDWITHCAB)

  11.7OPENINGANDCLOSINGREARWINDOW(MACHINESEQUIPPEDWITHCAB)

  11.8CAP,COVERWITHLOCK

  11.9HOTANDCOOLBOX(MACHINESEQUIPPEDWITHCAB)

  11.10TOOLBOX

  11.11USINGCARRADIO(MACHINESEQUIPPEDWITHCAB,CARRADIO)

  11.12USINGCARSTEREO(MACHINESEQUIPPEDWITHCABANDCARSTEREO)

  11.13HANDLINGAIRCONDITIONER(MACHINESEQUIPPEDWITHCAB)

  11.14HANDLINGHEATER(MACHINESEQUIPPEDWITHCAB)

  11.15POWEROUTLETS

  11.16OPERATIONMANUALSTORAGE

  12.OPERATION

  12.1CHECKBEFORESTARTINGENGINE

  12.2STARTINGENGINE

  12.3OPERATIONSANDCHECKSAFTERSTARTINGENGINE

  12.4MOVINGMACHINE

  12.5SHIFTINGGEAR

  12.6SHIFTINGBETWEENFORWARDANDREVERSE

  12.7STEERINGMACHINE

  12.8STOPPINGMACHINE

  12.9PRECAUTIONSFOROPERATION

  12.10PARKINGMACHINE

  12.11CHECKAFTERFINISHINGWORK

  12.12STOPPINGENGINE

  12.13CHECKAFTERSTOPPINGENGINE

  12.14LOCKING

  12.15WORKPOSSIBLEUSINGBULLDOZER

  12.16TIPSFORLONGERUNDERCARRIAGELIFE

  13.TRANSPORTATION

  13.1LOADING,UNLOADINGWORK

  13.2PRECAUTIONSFORLOADING

  13.3PRECAUTIONSFORTRANSPORTATION

  13.4REMOVINGCAB(MACHINESEQUIPPEDWITHCAB)

  13.5LIFTINGMACHINE

  14.COLDWEATHEROPERATION

  14.1PRECAUTIONSFORLOWTEMPERATURE

  14.2AFTERCOMPLETIONOFWORK

  14.3AFTERCOLDWEATHER

  15.LONG-TERMSTORAGE

  15.1BEFORESTORAGE

  15.2DURINGSTORAGE

  15.3AFTERSTORAGE

  16.TROUBLESHOOTING

  16.1AFTERRUNNINGOUTOFFUEL

  16.2TOWINGMACHINE

  16.3IFBATTERYISDISCHARGED

  16.4OTHERTROUBLE

  MAINTENANCE

  17.GUIDESTOMAINTENANCE

  8.OUTLINESOFSERVICE

  18.1OUTLINEOFOIL,FUEL,COOLANT

  18.2RELATINGTOELECTRICSYSTEM

  19.WEARPARTSLIST

  20.USEOFFUEL,COOLANTANDLUBRICANTSACCORDINGTOAMBIENTTEMPERATURE

  21.STANDARDTIGHTENINGTORQUESFORBOLTSANDNUTS

  21.1INTRODUCTIONOFNECESSARYTOOLS

  21.2TORQUELIST

  22.PERIODICREPLACEMENTOFSAFETYCRITICALPARTS

  23.MAINTENANCESCHEDULECHART

  24.SERVICEPROCEDURE

  24.1WHENREQUIRED

  24.2CHECKBEFORESTARTING

  24.3EVERY50HOURSSERVICE

  24.4EVERY250HOURSSERVICE

  24.5EVERY500HOURSSERVICE

  24.6EVERY1000HOURSSERVICE

  24.7EVERY2000HOURSSERVICE

  24.8EVERY4000HOURSSERVICE

  SPECIFICATIONS

  25.SPECIFICATIONS

  OPTIONS,ATTACHMENTS

  26.GENERALPRECAUTIONS

  26.1PRECAUTIONSRELATEDTOSAFETY

  27.HANDLINGDELUXESEAT

工厂手册(工厂规程)目录如下:
COVER
CONTENTS
01 GENERAL
GENERAL ASSEMBLY DRAWING
SPECIFICATIONS
WEIGHT TABLE
TABLE OF FUEL,COOLANT AND LUBRICANTS
10 STRUCTURE AND FUNCTION
RADIATOR,OIL COOLER
ENGINE CONTROL
POWER TRAIN
POWER TRAIN SYSTEM
POWER TRAIN HYDRAULIC PIPING DIAGRAM
POWER TRAIN HYDRAULIC SYSTEM DIAGRAM
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
DAMPER,UNIVERSAL JOINT
TRANSMISSION CONTROL
TRANSMISSION
TRANSMISSION CONTROL VALVE
STEERING,BRAKE,INCHING CONTROL
BEVEL GEAR SHAFT,STEERING CLUTCH,STEERING BRAKE
STEERING PPC VALVE
STEERING PISTON
PRIORITY VALVE
BRAKE VALVE
POWER TRAIN OIL FILTER
FINAL DRIVE
FRAME ASSEMBLY
TRACK FRAME
RECOIL SPRING
WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM
WORK EQUIPMENT CONTROL
WORK EQUIPMENT HYDRAULIC SYSTEM DIAGRAM
WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
HYDRAULIC TANK,FILTER
MAIN CONTROL VALVE
CLSS
WORK EQUIPMENT
AIR CONDITINER
ACTUAL ELECTRIC WIRING DIAGRAM
ELECTRICAL CIRCUIT DIAGRAM
ENGINE CONTROL SYSTEM
MACHINE MONITOR SYSTEM
SENSORS
20 TESTING AND ADJUSTING
STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS
STANDARD VALUE TABLE FOR MACHINE MONITOR
TESTING AND ADJUSTING
TOOLS FOR TESTING,ADJUSTING AND TROUBLESHOOTING
ADJUSTING VALVE CLEARANCE
MEASURING BLOW-BY
TESTING AND ADJUSTNG FUEL INJECTION TIMING
MEASURING EXHAUST COLOR
MEASURING ENGINE OIL PRESSURE
MEASURING ENGINE SPEED
ADJUSTING FUEL CONTROL LINKAGE
ADJUSTING DECELERATOR PEDAL LINKAGE
ADJUSTING STEERING,DIRECTIONAL,GEAR SHIFT LEVER
TESTING MAIN BRAKE AND PARKING BRAKE
TESTING WEAR OF BRAKE LINING AND CLUTCH LINING
ADJUSTING BRAKE,CLUTCH LEVER ASSEMBLY AND LINING CLEARANCE
ADJUSTING BRAKE PEDAL LINKAGE
ADJUSTING INCHING PEDAL LINKAGE
ADJUSTING PARKING BRAKE LINKAGE
ADJUSTING WORK EQUIPMENT CONTROL LINKAGE AND SAFETY LEVER LINKAGE
MEASURING POWER TRAIN OIL PRESSURE
TESTING AND ADJUSTING WORK EQUIPMENT CIRCUIT PRESSURE
TESTING AND ADJUSTING TRACK SHOE TENSION
MEASURING LEAKAGE INSIDE CYLINDER
BLEEDING AIR FROM HYDRAULIC CYLINDER
PROCEDURE FOR RELEASING PARKING BRAKE
TESTING AND ADJUSTING OPERATOR'S CAB
TESTING AND ADJUSTING"OPEN"AND"CLOSE"LOCK AND STEADY REST OF OPERATOR'S CAB DOOR
TROUBLESHOOTING
POINTS TO REMEMBER WHEN TROUBLESHOOTING
SEQUENCE OF EVENTS IN TROUBLESHOOTING
POINT TO REMEMBER WHEN CARRYING OUT MAINTENANCE
CHECK BEFORE TROUBLESHOOTING
METHOD OF USING TROUBLESHOOTING CHARTS
CONNECTOR TYPES AND MOUNTING LOCATIONS
CONNECTOR ARRENGEMENT DIAGRAM
CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
T-ADAPTER TABLE
TROUBLESHOOTING OF ENGINE SYSTEM(S MODE)
MERHOD OF USING TROUBLESHOOTING CHARTS
S-1 STARTING PERFORMANCE IS POOR(STARTING ALWAYS TAKES TIME)
S-2 ENGINE DOES NOT START
1)ENGINE TURNS BUT NO EXHAUST GAS COMES OUT(FUEL IS NOT BEING INJECTED)
2)EXHAUST SMOKE COMES OUT BUT ENGINE DOES NOT START(FUEL IS BEING INJECTED)
S-3 ENGINE DOES NOT PICK UP SMOOTHLY(FOLLOW-UP IS POOR)
S-4 ENGINE STOPS DURING OPERATIONS
S-5 ENGINE DOES NOT ROTATE SMOOTHLY(HUNTING)
S-6 ENGINE LACKS OUTPUT(OR LACKS POWER)
S-7 EXHAUST SMOKE IS BLACK(INCOMPLETE COMBUSTION)
S-8 OIL CONSUMPTION IS EXCESSIVE(OR EXHAUST SMOKE IS BLUE)
S-9 OIL BECOMES CONTAMINATED QUICKLY
S-10 FUEL CONSUMPTION IS EXCESSIVE
S-11 OIL IS IN COOLING WATER,OR WATER SPURTS BACK,OR WATER LEVEL GOES DOWN
S-12 OIL PRESSURE CAUTION LAMP LIGHTS UP(DROP IN OIL PRESSURE)
S-13 OIL LEVEL RISES(WATER,FUEL IN OIL)
S-14 WATER TEMPERATURE BECOMES TOO HIGH(OVERHEATING)
S-15 ABNORMAL NOISE IS MADE
S-16 VIBRATION IS EXCESSIVE
TROUBLESHOOTING OF ELECTRICAL SYSTEM(E MODE)
TABLE OF FAILURE MODES AND CAUSES(ELECTRICAL SYSTEM)
ELECTRICAL CIRCUIT DIAGRAMS FOR EACH SYSTEM
E-1 STARTING MOTOR IS NOT CRANKED WHEN STARTING SWITCH IS TURNED TO ON
E-2 ENGINE DOES NOT START(DEFECTIVE OPERATION OF ENGINE STOP SOLENOID)
E-3 LAMPS DO NO LIGHT UP
a)FRONT LAMPS
b)REAR LAMPS
E-4 AUTOMATIC PREHEATING IS NOT CARRIED OUT WHEN GLOW SWITCH IS TURNED TO AUTO
E-5 CAB WIPER DOES NOT WORK
E-6 NO WASHER FLUID ID SPRAYED OUT
E-7 AIR CONDITIONER HAS NO EFFECT
a)NO AIR COMES OUT
b)DOES MOT BECOME COOL
TROUBLESHOOTING OF HYDRAULIC MECHANICAL SYSTEM(H MODE)
TABLE OF FAILURE MODES AND CAUSES(HYDRAULIC,MECHANICAL SYSTEM)
H-1 BRAKES DOES NOT WORK
H-2 MACHINE DOES NOT TURN(CAN TRAVEL IN A STRAIGHT LINE)
H-3 OVERTURNS WHEN TURING
H-4 CAN TURN IN ONLY ONE DIRECTION(WHEN STEERING AND DIRECTIONAL LEVER IS OPERATED)
H-5 MACHINE DOES NOT MOVE OFF IN ANY SPEED RANGE
H-6 EXCESSIVE TIME LAG
H-7 MACHINE CAN TRAVEL IN ONLY ONE DIRECTION(FORWARD OR REVERSE)
H-8 MACHINE DOES NOT MOVE(WHEN ENGINE IS STARTED AND LEVER IS SHIFTED TO 2ND OR 3RD)
H-9 POWER TRAIN OIL TEMPERATURE RISES TOO HIGH
H-10 LACKS DRAWBAR PULL,TRAVEL SPEED IS SLOW
H-11 ABNORMAL NOISE IS GENERATED FROM AROUND HYDRAULIC PUMP
H-12 NO WORK EQUIPMENT MOVES
H-13 SPEED OF ALL WORK EQUIPMENT IS SLOW OR LACKS POWER
H-14 BLADE LIFT SPEED OR TILT SPEED IS SLOW OR LACKS POWER
H-15 BLADE ANGLE SPEED IS SLOW OR LACKS POWER
H-16 HYDRAULIC DRIFT OF BLADE LIFT,BLADE TILT IS EXCESSIVE
H-17 HYDRAULIC DRIFT OF BLADE ANGLE IS EXCESSIVE
TROUBLESHOOTING OF MACHING MONITOR SYSTEM(M MODE)
TABLE OF FAILURE MODES AND CAUSES(MACHINE MONITOR SYSTEM)
ELECTRICAL CIRCUIT DIAGRAMS FOR EACH SYSTEM
M-1 NO DISPLAY IS GIVEN ON MONITOR PANEL WHEN STARTING SWITCH IS TURNED TO ON
M-2 WHEN STARTING SWITCH IS TURNED TO ON,ALL MONITOR PANEL LAMPS LIGHT UP AND DO NOT GO OUT
M-3 PREHEATING DISPLAY IS ABNORMAL
a)PREHEATING MONITOR DOES NOT LIGHT UP
b)PREHEATING MONITOR STAYS LIGHTED UP
M-4 CAUTION ITEMS LIGHT UP OR FLASH
a)(CHARGE)LIGHTS UP OR FLASHES
b)WHEN STARTING SWITCH IS TURNED TO ON AND ENGINE IS STARTED,(ENGINE OIL PRESSURE)LIGHTS UP OR FLASHES
c)(COOLANT TEMPERATURE)FLASHES
d)(POWER TRAIN OIL TEMPERATURE)FLASHES
M-5 BUZZER IS ABNORMAL
a)CAUTION ITEM FLASHES BUT BUZZER DOES NOT SOUND
b)MONITOR DISPLAY IS NORMAL,BUT BUZZER SOUNDS
M-6 WARNING LAMP IS ABNORMAL
a)CAUTION ITEM IS FLASHES BUT LAMP DOES NOT FLASH
b)MONITOR DISPLAY IS NORMAL BUT LAMP FLASHES
M-7 GAUGE IS ABNORMAL
a)ABNORMAILTY IN ENGINE COOLANT TEMPERATURE GAUGE
b)ABNORMALITY IN POWER TRAIN OIL TEMPERATURE GAUGE
c)ABNORMALITY IN FUEL LEVEL GAUGE
M-8 SERVICE METER DOES NOT MOVE AFTER ENGINE IS STARTED
M-9 MONITOR PANEL LIGHTING DOES NOT LIGHT UP(FRONT LAMPS ARE NORMAL)
30 DISASSEMBLY AND ASSEMBLY
METHOD OF USING MANUAL
PRECAUTIONS WHEN CARRYING OUT OPERATION
SPECIAL TOOL LIST
SKETCHES OF SPECIAL TOOLS
STARTING MOTOR
REMOVAL
INSTALLATION
ALTERNATOR
REMOVAL
INSTALLATION
ENGINE OIL COOLER CORE
REMOVAL
INSTALLATION
FUEL INJECTION PUMP ASSEMBLY
REMOVAL
INSTALLATION
WATER PUM
REMOVAL
INSTALLATION
TURBOCHARGER
REMOVAL
INATALLATION
NOZZLE HOLDER
REMOVAL
INSTALLATION
THERMOSTAL
REMOVAL
INSTALLATION
ENGINE HOOD
REMOVAL
INSTALLATION
CYLINDRER HEAD
REMOVAL
INSTALLATION
FUEL TANK
REMOVAL
INSTALLATION
RADIATOR,OIL COOLER
REMOVAL
INSTALLATION
HYDRAULIC
REMOVAL
INSTALLATION
ENGINE
REMOVAL
INSTALLATION
RADIATOR,GUARD
REMOVAL
INSTALLATION
DAMPER
REMOVAL
INSTALLATION
TRANSMISSION
REMOVAL
INSTALLATION
PTO
DISASSEMBLY
ASSEMBLY
TRANSMISSION
DISASSEMBLY
ASSEMBLY
STEERING CASE
DISASSEMBLY
ASSEMBLY
PROIRITY VALVE
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
BRAKE CONTROL VALVE
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
TRANSMISSION SHIFT VALVE
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
TRANSMISSION PRESSURE VALVE
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
STEERING PISTON
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
PARKING BRAKE CYLINDER
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
FINAL DRIVE
REMOVAL
INSTALATION
DISASSEMBLY
ASSEMBLY
IDLER,RECOIL SPRING
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
IDLER
DISASSEMBLY
ASSEMBLY
TRACK ROLLER
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
CARRIER ROLLER
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
TRACK SHOE
REMOVAL
INSTALLATION
OVERALL DISASSEMBLY
OVERALL ASSEMBLY
PRESS-FITTING JIG DIMENSION TABLE FOR LINK PRESS
ONE LINK
FIELD DISASSEMBLY
FIELD ASSEMBLY
HYDRAULIC PUMP
REMOVAL
INSTALLATION
MAIN CONTROL VALVE
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
MAIN RELIEF VALVE
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
BLADE ANGLE CYLINDER
REMOVAL
INSTALLATION
BLADE LIFT CYLINDER
REMOVAL
INSTALLATION
BLADE TILT CYLINDER
INSTALLATION
HYDRAULIC CYLINDER
DISSASSEMBLY
ASSEMBLY
WORK EQUIPMENT
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
HYDRAULIC
REMAOVAL
INSTALLATION
ROPS ROOF,GUARD
REMOVAL
INSTALLATION
CANOPY
REMOVAL
INSTALLATION
OPERATOR CAB
REMOVAL
INSTALLATION
OPERATOR CAB GLASS(STUCK GLASS)
REMOVAL
INSTALLATION
FLOOR FRAME
REMOVAL
INSTALLATION
AIR CONDITIONER COMPRESSOR
REMOVAL
INSTALLATION
AIR CONDITIONER CONDENSER
REMOVAL
INSTALLATION
MONITOR
REMOVAL
INSTALLATION
DT CONNECTOR PIN
REMOVEL
INSTALLATION
DH CONNECTOR PIN
REMOVAL
INSTALLATION
REPAIR PROCEDURE FOR WIRING HARNESS
40 MAINTENANCE STANDARD
DAMPER,UNIVERSAL JOINT
HYDRAULIC+POWER TRAIN PUMP
TRANSMISSION
TRANISMISSION CONTROL VALVE
BEVEL GEAR SHAFT,STEERING CLUTCH,STEERING BRAKE
STEERING PPC VALVE
STEERING PISTON
PRIORITY VALVE
BRAKE VALVE
PARKING BRAKE CYLINDER
FINAL DRIVE
TRACK FRAME,RECOIL SPRING
IDLER
TRACK ROLLER
CARRIER ROLLER
TRACK SHOE
MAIN CONTROL VALVE
WORK EQUIPMENT CYLINDER
WORK EQUIPMENT
90 OTHERS
POWER TRAIN HYDRAULIC SYSTEM DIAGRAM
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
WORK EQUIPMENT HYDRAULIC SYSTEM DIAGRAM
WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
ACTUAL ELECTRIC WIRING DIAGRAM
ELECTRICAL CIRCUIT DIAGRAM
WITH CAB(SERIAL NO.:B20001-B40000,50001-50200)
WITHOUT CAB(SERIAL NO.:B20001-B40000,50001-50200)
CAB ELECERICAL CIRCUIT DIAGRAM(SERIAL NO.:B20001-B40000,50001-50200)

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